The most suitable packing method depends on your assessment of the shipment. Here are the main packing methods recommended by our primary carrier, DHL.


Basic Packing Method

Protection Level: ■□□

Suitable for mose non-fragile articles (e.g. printed materials, machinery parts, clothes, etc.)




  • We recommend preparing a double wall box, but if using single wall, ensure your box has suitable strength for the weight of its contents.
  • Items that may be affected by moisture and staining should be placed into a strong plastic bag or container for extra protection.
  • Ensure your items are placed centrally in the box with at least 6 cm separation from any of the external walls and corners.
  • If shipping multiple items within a single box, ensure each one is wrapped individually and well separated from one another.
  • Fill any empty space to prevent movement within the box during transport.


Bob-in-box Method

Protection Level: ■■

The box-in-box method uses a second outer box for additional protection. It is useful for fragile items or where the inner box will be used for retail purposes.



  • Both an outer and inner box will need to be prepared.
  • We recommend using the original manufacturer's packaging as the inner box when possible. Alternatively, the inner box should be packed using the basic packing method outlined below.
  • The outer box should be at least 14 cm larger in all dimensions than the inner box to provide sufficient overpack protection. We recommend a double wall box.
  • Place approximately 6 cm of void fill in the base of the outer box before centrally placing the inner box inside.
  • Restrict any movement of the inner box by filling void space on all sides before sealing the outer box ready for transit.